Assembly

Packaging Assembly

Fitting and kitting operations performed before shipment: assembling droppers, inserting liners and discs, attaching collars, kitting multi-component sets and unit-boxing.

Packaging Assembly applied to cosmetic packaging

Why brands use it

  • Fewer part numbers arriving at your filler
  • Fit problems caught in our facility, not on your line
  • Lower labour cost at the filling stage

Process

  1. 01Assembly planSequence, torque values and inspection points agreed in writing.
  2. 02Trial runA small batch assembled and checked before the full run.
  3. 03AssemblyComponents fitted with in-process checks at set intervals.
  4. 04Pack outUnit boxing, inner cartons and export cartons labelled to your specification.

Available materials

GlassPlasticPaperboardMetal components

Typical applications

  • Dropper assemblies
  • Jar with disc and spatula
  • Kit and set packing
  • Retail-ready bundles

MOQ considerations

Assembly is labour-based, so cost per unit falls with quantity. Small pilot batches are possible at a higher unit rate.

Lead time

Adds 3–10 days depending on complexity and quantity.

Packaging Assembly FAQ

It depends on your filler. Many prefer loose components so they can fill and then cap in line; smaller brands often prefer pre-assembled parts to reduce handling. We quote either way.

Yes — kits, gift sets and bundles can be assembled, sealed and packed with your inner and outer carton specification.

Yes — standard samples, decoration samples and pre-production samples. Standard samples are usually available quickly; customised samples are quoted with the project because they require set-up.

Yes, through masterbatch resin colour, spray coating on glass or plastic, or printed colour on cartons. Coating gives full Pantone freedom at a lower minimum; masterbatch is more durable but needs a larger volume.

Yes — silk screen printing, UV printing, hot stamping, embossing and labelling. We will advise which method suits your artwork, substrate and quantity, including minimum legible sizes.

Next step

Tell us what you are packing. We will send a specification and a price.

Share the product type, capacity, quantity and any decoration you have in mind. Qualified RFQs are answered within one business day.