Assembly

Custom Components

Sourcing, matching and where required customising the functional parts of a pack: pumps, droppers, sprayers, caps, collars, applicators, liners and inserts.

Custom Components applied to cosmetic packaging

Why brands use it

  • Closure and container specified together, so thread and torque are verified
  • Colour and finish matched across all parts of the pack
  • Formula compatibility tested before production commitment

Process

  1. 01Requirement reviewFormula type, viscosity, dose and market requirements captured.
  2. 02Component selectionCandidate components shortlisted and sampled with your container.
  3. 03Compatibility testingSoak, torque, leak and functional cycle tests as applicable.
  4. 04SpecificationFinal component specification frozen and documented for repeat orders.

Available materials

PPPOMABSAluminiumSteelSiliconeButyl

Typical applications

  • Dropper assemblies
  • Treatment and lotion pumps
  • Airless pumps
  • Applicator tips

MOQ considerations

Stock components have low minimums. Colour-matched or custom-tooled components follow the same logic as any tooling project.

Lead time

Component samples 7–14 days; compatibility testing adds 2–4 weeks where required.

Custom Components FAQ

Close, yes — identical, not always. Different resins and processes render the same pigment differently. We approve the bottle and cap side by side under standard lighting so the pair is judged as it will be seen.

Where you can supply a sample, yes. Soak testing on bulbs, gaskets and liners is the single most effective way to avoid a field failure after launch.

Yes — standard samples, decoration samples and pre-production samples. Standard samples are usually available quickly; customised samples are quoted with the project because they require set-up.

Yes, through masterbatch resin colour, spray coating on glass or plastic, or printed colour on cartons. Coating gives full Pantone freedom at a lower minimum; masterbatch is more durable but needs a larger volume.

Yes — silk screen printing, UV printing, hot stamping, embossing and labelling. We will advise which method suits your artwork, substrate and quantity, including minimum legible sizes.

Next step

Tell us what you are packing. We will send a specification and a price.

Share the product type, capacity, quantity and any decoration you have in mind. Qualified RFQs are answered within one business day.